A full suite of fabrication,
test & finishing Processes...

Fabrication capabilities include in-house tooling design, hand and automatic tape-layup (ATL) of thermoset-based prepregs
in both cloth and UD tape form, and compression moulding of thermoplastic-resin based prepregs.

Tool Design & Fabrication

Tool Design & Fabrication

Extensive in house tool design & fabrication capability.
Lay up, forming, trim, bond and assembly tools.
Tools produced from invar, aluminum, steel, inconel, composite or 3D-printed polymer for quick turn requirements.

Automated Layup

Automated Layup

Cincinnati Flat Tape FTLM, 27’x 61’.  Work height: 27” to 63”

Autoclave & Oven Curing

Autoclave & Oven Curing

5x Ovens, 6x Autoclaves, with maximum cure temperatures to 850F/454C for exotic resin systems:

•   12’ x 50’
•   10’ x 40’
•   8’ x 32’
•   8’ x 20’
•   8’ x 20’
•   6’ x 18’

Consolidation and Compression Moulding

Consolidation and Compression Moulding

Consolidation and compression moulding of continuous and discontinuous thermoplastic laminates.

Structural Bonding

Structural Bonding

Class 100,000 and 10,000 clean room.
Bonding of cored laminates and solid materials:

•   Metal-to-Metal
•   Metal-to-Composite
•   Composite-to-Composite

CNC Machining

CNC Machining

3-, 4- & 5-Axis CNC machining:  Machine mill, gantry and twin pallet types (DMG Deckel Maho), with maximum table load of 3,310 LBS

High-speed (30,000 rpm) Gantry Type 5-Axis CNC Core Router.  Bed size 5’ x 20’

Assembly

Assembly

Small bench-top sub-assemblies.
Large, complex, mechanically-fastened and bonded sub-assemblies of metallic and composite structures.

Testing

Testing

Full range of physical, mechanical and chemical testing.
Gantry Type Ultrasonic C-Scan Non-Destructive Inspection.

Painting & Finishing

Painting & Finishing

Painting to all relevant specifications

An unremitting
Focus on Quality

With modern plant and equipment, an engrained lean philosophy, and the latest optical and ultrasonic test and inspection equipment, you can be assured of the highest possible quality at the lowest possible cost.

For More Information,
Get In Touch today...

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